Software Solutions

Our Solutions focuses on providing production data management solutions for manufacturing and industrial processes. With years of experience in industrial automation and the development of business solutions and products, we are ideally suited to help you convert your production data into valuable business information.

Services

  • Projects
    • Database design and development
    • Data processing of real-time automation data
    • Report and Dashboard design and development
    • Application Development
    • Systems integration (ERP, MES, SCADA, PLC)
    • IoT Cloud Solutions
  • Service Level Agreements
    • Application, Database and Reports management and support
    • Support Desk and Incident Management
    • Ad-hoc Support and Development
    • Data Quality Management
  • Prescience Product Suite
    • Warehouse Management
    • TrackScan Mobile
    • Production Management
    • eKanban Production
    • Fleet Monitoring
    • Data Quality Management

Industries Supported

Mining – Manufacturing – Food & Beverage – Emissions
Water & Wastewater Treatment – Water Distribution – Fleet Management

  • The SAP Interface Application is written in C# for the .NET environment using the SAP Connector for Microsoft .NET 3.0 (NCo 3.0).
    • The application uses Remote Enabled Function Calls developed by our customer’s SAP development team.
  • Modules include
    • SAP Posting (Confirmations, Goods Movements, Material to material transfers)
      • Automated PLC counts are summarised, approved through our Approval Interface and uploaded to SAP.
      • Pallet labels are created for WIP stock movements and Finished Goods. These are approved daily and uploaded to SAP.
      • Some scan movements from TrackScan Mobile (Pallet receipts) are uploaded to SAP after approval.
    • Physical Stock Synchronisation
      • Full plant wide (WIP) and Finished Goods stock counts are done using TrackScan mobile.
      • The WMS stocktake approval screens and TrackScan Mobile are used to verify and approve stock counts.
      • Actual stock counts uploaded to SAP to generate Inventory adjustments (711/712).
    • Dispatch Delivery Notes
      • Our WMS system through the SAP Interface checks regularly for new delivery notes.
      • Open delivery notes are pushed to the TrackScan Dispatch module.
      • Users pick the required dispatch quantities per part number. A quality questionnaire is presented to the forklift driver for each package.
      • Once the security team have verified the packages and quantities for each part number, that part number is approved.
      • Delivery note Approved quantities are updated in SAP through the interface.
  • Data Collection and Capture
    • PLC Mixer data (Recipe information, materials setpoints and usage, process values etc.) are collected and stored for reporting and analysis.
    • The mixer data is summarised into Recipe production sequences (or batches of mixes) where manual production information can be added
  • Good Units produced (handed to dispatch); Damages with damage reasons;

Downtime information; Scaling weights

  • Daily Production Approvals
  • Analysis and Reporting
    • SQL Reporting services for a full suite of mixer production reports
    • Real-time charts and analysis in the Production user interface
  • Recipe and Bill of Material (BOM) Management
  • ERP Integration
    • EPR Recipes and BOM downloads / synchronisation
    • Approved production figure uploads
  • Summarised information by Recipe or SKU for verification and approval o Other Integration
  • Materials Used, Yields, Units Costs, Units Produced, Damages
    • 3 levels of approval available
    • Production Data locked after approval
  • Inline or Sample scales
    • Dispatch camera systems
    • Shop floor damages capture
    • Data Collection and Capture
      • PLC Mixer data (Recipe information, materials setpoints and usage, process values etc.) are collected and stored for reporting and analysis.
      • The mixer data is summarised into Recipe production sequences (or batches of mixes) where manual production information can be added
    • Good Units produced (handed to dispatch); Damages with damage reasons;
    • Downtime information; Scaling weights
  • Daily Production Approvals
  • Summarised information by Recipe or SKU for verification and approval o Other Integration
  • Materials Used, Yields, Units Costs, Units Produced, Damages
    • 3 levels of approval available
    • Production Data locked after approval
  • Analysis and Reporting
    • SQL Reporting services for a full suite of mixer production reports
    • Real-time charts and analysis in the Production user interface

Recipe and Bill of Material (BOM) Management

  • ERP Integration
    • EPR Recipes and BOM downloads / synchronisation
    • Approved production figure uploads

Other Integration

  • Inline or Sample scales
    • Dispatch camera systems
    • Shop floor damages capture